Standard Honeycomb Panels

Designed to add value in OEM Product manufacturing, Plascore Honeycomb Panels are available cut to a custom size or shape, or in a standard sheet size of 48″ x 96″ in varying thicknesses. Note that all of these are open edge.

Our AA3.6-80 and our AA5.2-95 are both available up to 5′ wide and 12′ long.

 

Plascore Standard Panels
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Characteristics

PANEL ID AA3.6-80 AA5.2-95 PP4.0-86 PP5.0-90 PLYWOOD
HIGH STRENGTH X X X X X
STIFF X X X X X
LOW FLAMMABILITY X
FINISHING X X
SALT ENVIRONMENT X X X
FUEL ENVIRONMENT X X X
PAINTABLE X X X X
CHEMICAL RESISTANCE* X
LIGHTWEIGHT X X X X
MACHINABLE X X X X X

* Detailed performance available upon request.


 

Specifications

PANEL ID SKIN CORE ADHESIVE
AA3.6-80 .020″ Aluminum with Epoxy Primer 3/8″ Aluminum 3.6#pcf Commercial Grade Toughened Epoxy
AA5.2-95 .015″ Fiberglass Prepreg 1/4″ Aluminum 5.2#pcf Epoxy Resin
PP4.0-86 .106″ Luan Plywood .394″ Polypropylene 4.0#pcf Commercial Grade Toughened Epoxy
PP5.0-90 .014″ G10 Fiberglass .315″ Polypropylene 5.0#pcf Commercial Grade Toughened Epoxy
PANEL ID FLATWISE
TENSILE
STRENGTH1
CLIMBING
DRUM
(PER UNIT WIDTH)2
STABILIZED
COMPRESSIVE
STRENGTH 3
THICKNESS WEIGHT FLEXURAL
RIGIDITY
(PER UNIT WIDTH)4
lb/in2 N/mm2 lbf N lb/in2 N/mm2 in mm lb/ft2 kg/m2 lb/in2 N/mm2
AA3.6-80 644 4.44 52 231 369 2.54 0.25
0.50
0.75
1.00
6
13
19
25
0.79
0.84
0.94
1.01
3.9
4.1
4.6
4.9
5375
23291
46858
71654
1.46
6.32
12.72
19.45
AA5.2-95 998 6.88 92 407 749 5.16 0.25
0.50
0.75
1.00
6
13
19
25
0.53
0.62
0.72
0.82
2.6
3.0
3.5
4.0
1673
7756
17776
30231
0.45
2.11
4.83
8.21
PP4.0-86 140 0.96 NA NA 184 1.27 0.50
0.75
1.00
13
19
25
1.04
1.12
1.20
5.1
5.5
5.9
5585
13110
20388
1.52
3.56
5.53
PP5.0-90 89 0.62 22 98 287 1.98 0.50
0.75
1.00
13
19
25
0.57
0.67
0.76
2.8
3.3
3.7
6259
13015
20117
1.70
3.53
5.46

Disclaimer: Values listed are ‘typical values’.
1 Data obtained through testing in accordance with ASTM C 297
2 Data obtained through testing in accordance with ASTM D 1781 with specimen widths of 3″
3 Data obtained through testing in accordance with ASTM C 365
4 Data obtained through testing in accordance with ASTM C393/C 393M-06 at a Four-Point,
Quarter-Point Loading configuration and a span of 20″, width 3″, except 0.25″T @ 1.5″ width