Typical Honeycomb Panel Options

Skin Materials:

  • Aluminum
  • Stainless Steel
  • High Pressure Laminate
  • Glass/EpoxyPrepreg
  • G10 Fiberglass
  • For other materials, please contact us.
Skin Finishes:

  • Clear Epoxy Primer
  • Mill Finish
  • Bond and/or Paint Ready
  • Decorative
  • PowderCoat
  • For other materials, please contact us.
Honeycomb Cores:

  • Aluminum (3000 Series, 5052, or 5056)
  • Stainless Steel
  • Nomex® (Commercial and Aero/Military Grade)
  • Kevlar® (Aero/Military Grade)
  • Polypropylene
  • Polycarbonate


  • Thickness: 1/8″-3″ standard
  • Width: 48″and 60″ standard
  • Length: Up to 190″ standard
  • For all other sizes, please contact us.

  • Commercial grade toughened epoxy
    • Cost-effective
    • Service Temperatures up to 180°F
  • Modified Epoxy Film Adhesive
    • Service Temperature options up to 400°F
    • Multiple weights available
    • Can be MIL spec or ASTM certified
  • Other adhesive types available by request.

These are all standard options.Please contact your Plascore Sales Representative to ask about all other options.

Co-Fabricated Edge Close-outs

fabricated honeycomb panels honeycomb panel edge close outs
Solid Channel
fabricated honeycomb panels post fabricated edge panels
Tube Formed

Post-Fabricated Edge Close-outs

post fabricated edge panels post fabricated edge panels

Blind Fastening

post fabricated edge panels blind fastening panels
Potted Insert Rivnut

Thru Fastening

thru fastening panels blind fastening panels
Potted Insert

Other Panel Constructions — Joining

Panel Joining can present a solution when a panel is too large to laminate in one piece.

panel construction honeycomb panel joining
Internal Internal honeycomb panel section used to join two panels.
honeycomb panel construction

Please refer to the Panel Design Questionnaire and contact us with your requirements.

Panel Design Questionnaire:

Online Form:
Panel Design Questionnaire


Panel Design Questionnaire (318.0 KiB)

Honeycomb Panels Brochure: