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Panel Design Questionnaire
I. Customer Information
Company *
First Name *
Last Name *
Street Address *
City
State/Province
Zip *
Country
Phone *
Fax
E-mail *
Website
What is your project timing?
II. Design Objectives
1.) Please indicate the intended use for this panel.
Decorative
Structural
Non-Structural
Other (explain below)
2.) What is your price objective?
$
3.) How many panels do you need?
4.) Explain application:
5.) Is a part drawing available?
6.) What is the current material being used?
III. Physical Characteristics
1.) Please indicate panel dimensions:
Width:
Length:
Thickness:
2.) What is maximum allowable panel thickness?
in.
3.) What is minimum allowable panel thickness?
in.
4.) What is maximum allowable panel weight?
lbs.
5.) What is minimum allowable panel weight?
lbs.
6.) Please indicate panel type
Plain, flat panel, (no edging, no frame)
Flat panel, decorative edging
Flat panel, framed
Contoured panel
7.) Are there any visual requirements?
8.) What type of surface finish is required?
Plain mill finish
Painted
Peel ply
Other (explain below)
9.) Do you have requirements for:
Cut-outs
How many?
Holes
How many?
Threaded inserts
How many?
What size?
Localized panel interior reinforcements
10.) Desired panel dimensions:
The desired tolerance for length and width is:
The desired tolerance for panel flatness is:
The desired tolerance for thickness is:
The desired tolerance for flatness is:
11.) Panel edge and insert design concepts, check all that apply and indicate a material type (i.e. metal, wood, plastic):
A
Material type:
B
Material type:
C
Material type:
D
Material type:
E
Material type:
F
Material type:
G
Material type:
H
Material type:
I
Material type:
J
Material type:
K
Material type:
L
Material type:
IV. Support Configuration
1.) Please indicate how the panel will be supported by:
A. Selecting the most appropriate sketch from figure 2
B. Completing the dimensional information on that sketch
Simple Support - 2 short sides
Dimensions
Simple Support - 2 long sides
Dimensions
Plate Support - 4 sides
Dimensions
Cantilever Support
Dimensions
Fixed Support - 2 sides
Dimensions
Fixed Support - 4 sides (plate support)
Dimensions
V. Loading Characteristics
1.) What is the total load on panel?
lbs.
2.) Please indicate type of load from the below figure 3.
Point Load simple or fixed support
Uniform Load simple or fixed support
Cantilever with point load
Cantilever with uniform load
3.) If point load condition, please indicate:
A. Point load is distributed over local area of
sq. ft
B. Point load is located at (use x,y coordinates from figure 4)
C. If more than one location, please list or indicate all locations
4.) What is the maximum allowable panel deflection?
in.
VI. End Use Environment
1.) What is maximum temperature exposure?
2.) What is minimum temperature exposure?
3.) Is temperature constant?
How does it vary?
4.) Will the panel be exposed to moisture?
Continually?
Intermittently?
5.) Will the panel be exposed to chemicals?
If yes, please list:
VII. Certification
1.) Any quality testing/certification required? Specification #
2.) Any prototypes required?
VIII. Panel Composite Options
Core Materials:
Plascore PC Honeycomb Core
Plascore Aluminum Honeycomb Core
Plascore PP Honeycomb Core
Foam Core
Foam Core Type:
Facing Materials:
Aluminum Alloy. 3003 Mill finish
Aluminum Alloy, 3003, Painted
Reinforced Epoxy
Reinforced Phenolic
Reinforced Polyester
Stainless Steel
Galvanized Steel
High Pressure Laminate
Decorative Thermoplastics
Plywood
Other
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